Nanobell 801 Automatic Non-Electrostatic Rotary Bell Atomizer

Our first non-electrostatic rotary bell atomizer has been designed to meet the need of high finishing applications allowing paint savings at a reduced investment. Nanobell 801 combines Airspray and Rotary Bell technologies to offer all the benefits of rotary bell atomization to non-electro applications at an enhanced production speed with easier set-up and operation.

Sames automotive expertise accessible to all industrial plants!

Premium Finishing Application
High Transfer Efficiency - Low Overspray
Safe & Easy Installation - No High Voltage

Product_Nanocoat_Nanobell801_Straight_2.jpg Nanobell 801 straight No

Associated informations

Description

Premium Finishing Application
High Transfer Efficiency - Low Overspray
Safe & Easy Installation - No High Voltage

Performance

1 High bell speed rotation up to 65 000 RPM at various flowrates for fine atomization
2 Patented Hi-TE Technology combining straight and vortex air for unsurpassed transfer efficiency
♦ Fast trigger response and minimal paint loss due to the proximity of trigger valve

Productivity

3 Narrow Wide air shroud (NW) allowing fast & flexible pattern to fit complex-shaped parts to paint
4 Compact design and lightweight allowing installation anywhere either fixed or on a reciprocator
5 Complete range of magnetic bell cups for full bell/bell processes
♦ Easy controlling with BSC 300 bell speed controller offering remote monitoring

Sustainability

6 Patented magnetic fixing of bell cups ensuring easy, safe, and fast installation
♦ High reliability of all components to maintain production uptime (valves lasting 3 million cycles, long-life air motor, robust fittings and magnetic bell cups)
♦ Bell cups available in Aluminum as Standard with a Titanium option offering extended lifetime

Premium Finishing Application
Renowned range of magnetic bell cups associated with NW (Narrow to Wide) air shroud from the unsurpassed expertise of Sames in Automotive industry allows taking advantage of the highest application quality.

High Transfer Efficiency - Low Overspray
Sames bell-spraying technology increases the transfer efficiency allowing huge savings (up to 30%) in Paint Consumption compared to conventional Airspray gun.

Safe & Easy Installation - No HighVoltage
The non-electrostatic aspect brings a Safe & Easy Concept for integration, operation and maintenance whatever the material sprayed; either solvent-based, water-based, 1K or 2K paint either fixed or on a reciprocator.

To adapt to any kind of application, 4 bell cups sizes are available:

EC35 NW	variable pattern from very narrow to small pattern
EC43 NW	variable pattern from narrow to medium-large pattern
EC50/EX50 NW	variable pattern from narrow to large pattern
EX65 NW	variable pattern from narrow to large pattern & fine atomization

Why did we develop the NANOBELL 801?

For years, we have been introducing the most sophisticated bell atomizers to the marketplace. The PPH 707 is a best seller in the Automotive industry and recognized as the most robust, internal charge atomizer. The Accubell 709 EVO, brings the utmost savings in paint thanks to its high transfer efficiency and fast & clean canister dosing technology.

Sames has designed our first non-electrostatic rotary bell atomizer to meet the needs of our customers. The Nanobell 801 rotary bell technology for non-electrostatics is great when used on non-metallic parts with complexed-shaped or recessed areas (perfect for plastic parts).

The revolutionary NANOBELL 801 combines Airspray and rotary bell technologies up to 65,000 RPM. It offers all the benefits of rotary bell atomization to non-electrostatic applications such as high finishing paint savings and enhanced production speed with easier set-up and operation while at a lower investment cost.

NANOBELL 801 is available as a spraying head that is attached with (4) screws or with its straight support for reciprocators and also on robotic versions with either full or hollow wrists.

Technical data table

Designation	Value	Unit: metric (US)
Weight	3-3.5 (6.6-7.7)	kg (lbs)
Viscosity Scale (min-max)	15-65	seconds FORD Cup#4
Standard Material Supply Pressure	6-8 (87-116)	bar (psi)
Maximum Material Pressure	10 (145)	bar (psi)
Minimum Paint Flow	30 (0.008)	cc/min (gal/min)
Standard Paint Flow	400 (0.1)	cc/min (gal/min)
Maximum Paint Flow	800 (0.21)	cc/min (gal/min)
Shaping Air Consumption (min-max)	200-900	Nl/min
Bearing Air Consumption	125	Nl/min
Pilot Air Consumption	10	Nl/min
Maximum Air Pressure	7 (101)	bar (psi)
Rotation Speed	65 000	rpm
ATEX Certification	II 2 G Ex h IIA T6 Gb

Equipment

Designation	Part number
Nanobell 801 - Straight Version Head only (without support tube)	910032432
Nanobell 801 - Straight Version (Reciprocator with support tube)	910032430
Nanobell 801 - Straight Version - 2K Head only (without support tube)	910032433
Nanobell 801 - Straight Version - 2K (Reciprocator with support tube)	910032431

Accessories

Designation	Part number
Removal tool for EX65 magnetic bell cup	1204427
Removal tool for EC50 magnetic bell cup	900000803
Removal tool for EC35 magnetic bell cup	900005784
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EC35 - Including all necessary maintenance tools	910033147-35
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EC50 - Including all necessary maintenance tools	910033147-50
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EX65 - Including all necessary maintenance tools	910033147-65
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EC43 - Including all necessary maintenance tools	910033147-43
Removal tool for EC43 magnetic bell cup	900018693

Kits

Designation					Part number
Electrical Kit Including: - BSC300 - Exhaust Microphone Sensor with 20m high flexible cable					910031939
Electrical Kit Including: - BSC300 with Remote Display - Exhaust Microphone Sensor with 20m high flexible cable - Profinet Network Board					910037215

Spare Parts

Designation	Part number
Air shroud 35 NW	900018351
Air shroud 50 NW	900018225
Air shroud 65 NW	900018362
Bell Cup EC35 Aluminum	910000636
Bell Cup EC35 Titanium	910011188
Bell Cup EC50 Aluminum	910003159
Bell Cup EC50 Titanium	910008756
Bell Cup EX65 Aluminum	910004615
Bell Cup EX65 Titanium	910009383
Nano5 Valve	910029032S
Bell Cup EC43 Titanium	910028230
Viscobell EX50 Aluminum	910037882
Viscobell EX50 Titanium	910035753
Viscobell EX65 Aluminum	910034426
Viscobell EX65 Titanium	910035487
Jupe d'air 43 NW	900021255

Documents

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NANOBELL 801 Automatic

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Size : 424Ko

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Sames Nanocoat

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Size : 14Mo

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General Catalog (For North America only) Sames

General Catalog North America

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Size : 3Mo

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Instruction Manuals

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Nanobell 801 |Instructions manual

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User guide for Manuals

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Size : 594Ko

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Materials

Primer Epoxy

Epoxy primer/sealer is a non-porous finish that is typically recommended as the first base coat over bare steel.

Primer Epoxy Multi-Component

Epoxy primer/sealer multi-component is a non-porous finish base mixed with a hardener that is typically recommended as the first base coat over bare steel.

Primer Polyurethane Multi-Component

Designed to hide profile & surface imperfections, multi-component polyurethane primers & sealers improve adhesion of top coats to the substrate due to the addition of a hardener.

Primer Water-Based

Designed to hide profile & surface imperfections, water-based primers & sealers are environmentally friendly.

Primer Polyurethane

Designed to hide profile & surface imperfections, polyurethane primers & sealers promote adhesion of top coats to the substrate.

Top Coat Polyurethane Multi-Component

Polyurethane Top Coat is a two- or three-pack isocyanate-cured polyurethane that gives a durable, high gloss finish. Isocyanates included in the hardener are moisture-sensitive & need a specific process for insulating the circuit.

Top Coat Epoxy

Top Coat Epoxys are used for decorative flooring applications, such as Terrazzo flooring, chip flooring & colored aggregate flooring.

Top Coat Epoxy Multi-Component

Two-part epoxy coatings were developed for heavy duty service on metal substrates & use less energy than heat-cured.

Top Coat Water-Based

Water-based polyurethane is popular because of its low odor & low toxicity. It goes on clear without adding a faint color like oil-based versions do & it dries much faster.