Sames | Nanobell 803 Automatic Electrostatic Rotary Bell Atomizer

Description

Highest productivity
Paint and waste savings
Premium finishing quality

Performance

1 Patented NW (Narrow to Wide) air shrouds for unsurpassed transfer efficiency
2 Renowned range of high-speed magnetic bell cups for uniform atomization
3 High Voltage Unit properly scaled and controlled for outstanding wrap-around effect
4 Brand new air motor T8 for High Rotation Speed allowing fine atomization

Productivity

4 The T8 air motor provides constant production with accurate flow and paint applications
5 Optimized fluid circuits for incomparable application efficiency
6 Simple spray head for easy operation without specific skills
7 Lightweight and compact to fit on smaller systems and robots to keep productivity at its best.

Sustainability

7 Soft body (free of notches & slots for paint) that is fast and easy to clean for improved maintenance
8 Integrated 3D print technology for rigidity and robust operation
9 Newly patented Nano5 valves are highly durable
10 Patented magnetic fixing of bell cups ensures easy, fast, and safe installations

General Industry Premium Finishing - Finest and most uniform atomization

Sames has more than 50 years of experience and knowledge in bell spraying technology. The Nanobell 803 allows full control of droplet sizes for constant patterns and smooth appearances. In addition, the patented NW (Narrow to Wide) air shrouds improve and refine the application. The straight and vortex air combination is fully adjustable for a variable pattern size to fit the shape of the part.

High Transfer Efficiency - Huge Paint Savings

Power is nothing without control! This is the reason why our GNM300 Control Module is perfectly managing the high voltage performances to generate an outstanding wrap-around effect. In parallel, our Bell Speed Controller, BSC300, flawlessly regulates the speed of the air motor for the best centrifugal effect drastically reducing overspray.

As a result, the Transfer Efficiency is up to 40% higher than any Airspray Automatic gun with huge paint savings.

Easy to integrate, operate and maintain - Peace of mind

The NANOBELL 803 is so easy to operate that no specific skills are required to manage the few parameters controlling the atomizer. The components of the NANOBELL 803 are so robust that the number of wear parts is very limited providing easy maintenance. Easy to integrate, the NANOBELL 803 is ATEX Certified in Category 2 for an installation in Zone 1 with limited and simple safety procedures and devices.

Why a Nanobell 803 among other spraying technologies?

High finish quality for uniform patterns and smooth appearances
High transfer efficiency for costs savings
Productivity increases with affordable investment & running costs
Repeatability and stability of the production
Reduced cleaning and maintenance for continuous operation
Automatic set-up offering reliable and trouble-free processes
Improved safety in minimizing operators interactions

Technical data table

Designation	Value	Unit: metric (US)
Maximum Material Pressure	10 (145)	bar (psi)
Standard Material Supply Pressure	6-8 (87-116)	bar (psi)
Maximum Paint Flow	800 (0.21)	cc/min (gal/min)
Standard Paint Flow	400 (0.1)	cc/min (gal/min)
Minimum Paint Flow	30 (0.008)	cc/min (gal/min)
Maximum Air Pressure	7 (101)	bar (psi)
Weight	4 (8.1)	kg (oz)
Shaping Air Consumption (min-max)	200-900	Nl/min
Bearing Air Consumption	125	Nl/min
Pilot Air Consumption	10	Nl/min
Rotation Speed	65 000	rpm
Voltage Max	80	kV
Current Max	100	µA
Viscosity Scale (min-max)(seconds FORD Cup#4)	15 - 65	s
ATEX Certification	SB: II 2 G 350 mJ < Ex < 2J
ATEX Certification	ICWB: II 3 G T6 X E > 2J
High Voltage Unit	HVU 8010
High Voltage Control Module	GNM300: II (2) G [350 mJ < Ex < 2J]

Equipment

Designation					Part number
Nanobell 803 - Straight Version Solvent-Borne High Resistivity					910036314
Nanobell 803 - Straight Version Solvent-Borne Low Resistivity					910030960
Nanobell 803 - Straight Version Internal Charge Water-Borne					910036316
Nanobell 803 - Straight Version - 2K Solvent-Borne High Resistivity					910036315
Nanobell 803 - Straight Version - 2K Solvent-Borne Low Resistivity					910032388
Nanobell 803 - Straight Version - 2K Internal Charge Water-Borne					910036317

Accessories

Designation					Part number
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EC35 - Including all necessary maintenance tools					910033147-35
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EC43 - Including all necessary maintenance tools					910033147-43
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EC50 - Including all necessary maintenance tools					910033147-50
Tool Kit Nanobell 801 Straight/RBNH - Nanobell 803 Straight/RBNH with Bell Cup EX65 - Including all necessary maintenance tools					910033147-65
Removal tool for EC35 magnetic bell cup					900005784
Removal tool for EC43 magnetic bell cup					900018693
Removal tool for EC50 magnetic bell cup					900000803
Removal tool for EX65 magnetic bell cup					1204427

Kits

Designation					Part number
Electrical Kit Including: - GNM300 - Low Voltage Cable with connector from GNM300 (18m) - Low Voltage Cable with connector to High Voltage Unit (8m)					910038718
Electrical Kit Including: - GNM300 with Remote Display - Low Voltage Cable with connector from GNM300 (18m) - Low Voltage Cable with connector to High Voltage Unit (8m)					910038719
Electrical Kit Including: - GNM300 - Low Voltage Cable with connector from GNM300 (18m) - Low Voltage Cable with connector to High Voltage Unit (8m) - PROFINET Network Board					910038720
Electrical Kit Including: - GNM300 - BSC300 - Exhaust Microphone Sensor with 20m high flexible cable - Low Voltage Cable with connector from GNM300 (18m) - Low Voltage Cable with connector to High Voltage Unit (8m)					910038132
Electrical Kit Including: - GNM300 - BSC300 - Exhaust Microphone Sensor with 20m high flexible cable - Low Voltage Cable with connector from GNM300 (18m) - Low Voltage Cable with connector to High Voltage Unit (8m) - PROFINET Network Board					910038721
Electrical Kit Including: - GNM300 with Remote Display - BSC300 with Remote Display - Exhaust Microphone Sensor with 20m high flexible cable - Low Voltage Cable with connector from GNM300 (18m) - Low Voltage Cable with connector to High Voltage Unit (8m)					910038722
Electrical Kit Including: - GNM300 - Low Voltage Cable with bare wires from GNM300 (17m) - Junction Box - Low Voltage Cable with bare wires to High Voltage Unit (8m)					910030263
Electrical Kit Including: - GNM300 - BSC300 - Exhaust Microphone Sensor with 20m high flexible cable - Low Voltage Cable from GNM300 to High Voltage Unit (20m) - Ethernet/IP Network Board					910036214
Kit électrique incluant : - GNM300 - BSC300 - Capteur microphone avec câble flexible de 20m - Câble basse tension avec fils à nue pour GNM300 (17m) - Boite de jonction - Câble basse tension avec fils à nue vers l'UHT (8m)					910031938
Kit électrique incluant : - GNM300 - BSC300 - Capteur microphone avec câble flexible de 20m - Câble basse tension du GNM300 vers l'UHT (20 m) - Boite de jonction - Carte réseau Profinet					910036103
Electrical Kit Including: - GNM300 - BSC300 - Exhaust Microphone Sensor with 20m high flexible cable - Low Voltage Cable with bare wires from GNM300 (22m) - Junction Box - Low Voltage Cable with bare wires to High Voltage Unit (4.8m) - Ethercat Network Bo					910035223

Spare Parts

Designation					Part number
EC35 Aluminum bell cup					910000636
EC35 Titanium bell cup					910011188
EC43 Titanium bell cup					910028230
EC50 Aluminum bell cup					910003159
EC50 Titanium bell cup					910008756
Viscobell EX50 Aluminum					910037882
Viscobell EX50 Titanium					910035753
EX65 Aluminum bell cup					910004615
EX65 Titanium bell cup					910009383
Viscobell EX65 Aluminum					910034426
Viscobell EX65 Titanium					910035487
Air shroud 35 NW					900018351
Jupe d'air 43 NW					900021255
Air shroud 50 NW					900018225
Air shroud 65 NW					900018362
High Voltage Unit 6015					910032847
High Voltage Unit 8010					910035324
HVU 287N					910031113
Valve Nano5					910029032S

Documents

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NANOBELL 803

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Instruction Manuals

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Electrical systems |User manual

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User guide for Manuals

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Materials

Primer Epoxy

Epoxy primer/sealer is a non-porous finish that is typically recommended as the first base coat over bare steel.

Primer Epoxy Multi-Component

Epoxy primer/sealer multi-component is a non-porous finish base mixed with a hardener that is typically recommended as the first base coat over bare steel.

Primer Polyurethane Multi-Component

Designed to hide profile & surface imperfections, multi-component polyurethane primers & sealers improve adhesion of top coats to the substrate due to the addition of a hardener.

Primer Water-Based

Designed to hide profile & surface imperfections, water-based primers & sealers are environmentally friendly.

Primer Polyurethane

Designed to hide profile & surface imperfections, polyurethane primers & sealers promote adhesion of top coats to the substrate.

UV Material Epoxy Multi-Component

UV-resistant epoxy systems mixed with hardener cure faster & in moist conditions.

UV Material 100% Solid

UV coatings can be formulated up to 100% solids so that they have no volatile component that contributes to pollution.

UV Material Water-Based

Water-based UV coatings can be considered aesthetically equivalent to bi-component acrylic & polyurethane solvent-based coatings. The range is composed of both pigmented & transparent products.

UV Material Epoxy

UV curable epoxy systems do not require the addition of curing agents. They cure within minutes, or even seconds, and have unlimited working times.

UV Material Polyurethane Multi-Component

The UV polyurethane multi-components are especially designed for very strong UV stability. Mixing with hardener gives very high durability & UV resistance.

UV Material Polyurethane

The UV polyurethanes are especially designed for UV stability, The coating is long lasting, offers excellent substrate protection, provides an attractive finish & is user-friendly.

Top Coat Polyurethane Multi-Component

Polyurethane Top Coat is a two- or three-pack isocyanate-cured polyurethane that gives a durable, high gloss finish. Isocyanates included in the hardener are moisture-sensitive & need a specific process for insulating the circuit.

Top Coat Epoxy

Top Coat Epoxys are used for decorative flooring applications, such as Terrazzo flooring, chip flooring & colored aggregate flooring.

Top Coat Epoxy Multi-Component

Two-part epoxy coatings were developed for heavy duty service on metal substrates & use less energy than heat-cured.

Top Coat Water-Based

Water-based polyurethane is popular because of its low odor & low toxicity. It goes on clear without adding a faint color like oil-based versions do & it dries much faster.

Top Coat Polyurethane

Polyurethane Top Coat gives a durable, high gloss finish.

Metallic Epoxy

The newest metallic epoxy system on the market allows contractors to heighten the effects & make floors look three-dimensional.

Metallic Water-Based

Polyurethane water-based coatings offer a very high chemical/physical resistance & steel effect & are environmentally friendly.

Metallic Epoxy Multi-Component

A two-component 100%-solid epoxy blended with metallic pigments, Metal Fusion is self-leveling, allowing easy application & seamless floor surfaces.

Metallic Polyurethane

Polyurethane coatings are particularly recommended for application to surfaces subject to high levels of wear & tear where excellent chemical/physical resistance is required. The metallic parts will give a steel effect.